Step-by-Step: How We Match Your Foot Curve — The Arch Support Science Explained
When it comes to foot health, arch support is not a luxury — it’s a necessity. Whether you're dealing with heel pain, flat feet, diabetic foot complications, or just tired feet, wearing footwear that supports your natural foot curve makes all the difference.
At Upstrol Technologies, Madurai, we specialize in custom slippers and orthopaedic sandals designed with scientific arch support that matches your foot exactly. Here's how we do it — step by step:
Why Arch Support Matters More Than Ever Today
- As per the Indian Podiatry Association, nearly 90% of adults in Tamil Nadu face foot issues like plantar fasciitis, flat feet, or diabetic ulcers.
- With 1 in 6 adults in Tamil Nadu now diabetic, preventive care is essential to avoid serious complications.
- Globally, orthopaedic footwear is growing at a 6.8% CAGR (2024–2030), reflecting a shift toward comfort + health.
In short — your feet need the right foundation, and that foundation is arch support.
Step 1: Scientific Foot Analysis
No two feet are the same. That’s why we start with a 3D foot scan and pressure analysis to capture your foot's structure accurately.
- 3D Foot Scanning – Measures foot length, width, and arch height.
- Pressure Mapping – Shows which part of your foot carries the most weight.
- Gait Analysis – Tracks walking pattern and imbalance.
This ensures we don’t give you a one-size-fits-all sole, but a personalized insole that matches your unique foot profile.
Step 2: Identifying Your Arch Type
There are 3 main types of foot arches:
- Flat Foot (Low Arch) – Often leads to overpronation and heel pain.
- Normal Arch – Balanced but still needs support for long walks.
- High Arch – Often results in extra pressure on heels and toes.
Research shows that nearly 95% of people in Tamil Nadu have flat feet, which are often untreated until pain sets in.
Step 3: Designing the Perfect Insole
This is where our science meets craftsmanship
- EVA, PU, or Silicone Sole Options – Chosen based on your condition and activity level.
- Cushioning Layers – To protect against shock from hard surfaces like roads and pavements.
- Breathable Materials – Prevents sweating and infection, especially for diabetics.
Step 4: Crafting the Orthopaedic Sandal
Once the insole is ready, we design custom slippers or sandals for your needs:
- TFW (Therapeutic Footwear) – For diabetic patients or foot ulcers.
- PFW (Preventive Use) – For professionals who stand for long hours.
- FF (Fitness Freaks) – With extra shock absorption for walking or jogging.
- Retail Models – For everyday wear with comfort + style.
Each sandal is handcrafted using durable straps, lightweight soles, and stylish finishes for a perfect blend of health and design.
Step 5: Final Fitting & Testing
Before you take your footwear home, we do a final fitting to ensure:
- Arch support is aligned correctly
- No pressure points causing discomfort
- Natural walking feel and balance
Patients with diabetic foot ulcers report relief within 2–6 weeks of using our footwear.
Why Our Arch Support Science Works
- Reduces heel pain & plantar fasciitis
- Prevents diabetic foot complications
- Improves balance & posture
- Supports fitness and long working hours
Industry Trends in Tamil Nadu
- Diabetic footwear market in India is set to grow 2X in the next 5 years.
- Awareness is rising — more doctors now recommend custom orthopaedic sandals.
- Retailers are expanding preventive footwear collections for working professionals.
This shows a shift from style-only footwear → to health + style footwear.
Final Thoughts: Why It’s Worth the Investment
Walking without proper arch support is like building a house on a weak foundation — it may look fine at first, but it collapses over time.
With Upstrol Technologies’ custom footwear, you don’t just buy sandals — you invest in long-term foot health, comfort, and mobility.
Whether you're a diabetic, a fitness enthusiast, or someone who simply wants pain-free walking, our arch support science is designed for YOU.
